MATERIAL GUIDE

Custom Shaped Wire

Custom Shaped Wire

MATERIAL INTRODUCTION

Custom Shaped Wire

Custom profile shaped wire, density depends on raw material grade.

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Available Materials

ItemSpecification / Description
Stainless steel SUS301, 302, 304, 316, 316L, 631(17-7PH), 420, 430
Carbon spring steel 65Mn, C67S, C75S, SK7, SK85, S45C, S50C
Alloy spring steel 50CrVA, 60Si2Mn

Applicable Standards

ItemSpecification / Description
Standard / designationJIS G4314
Standard / designationGB/T 4240
Standard / designationASTM A313
Standard / designationEN 10270-3
Standard / designationnon-standard per customer drawing / sample

Common Profiles

ItemSpecification / Description
Specification(custom tooling available)
Flat / rectangular wire most popular for spiral springs, brushes, reeds
Square wire square circlips, locking components
D-shape / half-round wire anti-slip & fitting assembly
Trapezoidal wire wedge wire filter, retaining rings, piston rings
Triangular wire filter mesh, engagement structures
SpecificationStep profile, grooved, ribbed, toothed, oval and other special custom profiles

Tempers

ItemSpecification / Description
SpecificationANN soft, 1/2H half hard, SH spring hard; carbon steel available quenched & tempered
Note Austenitic stainless steel (301/302/304/316) gains strength from cold rolling only, not heat treatable. Carbon / martensitic / alloy spring steel can be quenched & tempered after profiling.

Surface Finishes

ItemSpecification / Description
SpecificationBA bright, matte dull, pickled, blued, phosphated, nickel plated, zinc plated

Size Range

ItemSpecification / Description
Single side / thickness 0.05~6.0 mm, tight tolerance down to ±0.003~±0.005 mm. Supplied in coils or spools. Sample development & mass production available, tooling cost applies for new profiles.

Features

  • Profile engineered to fit design; higher load capacity & anti-rotation function vs round wire in limited space
  • Cold rolled forming for stable dimension; edges can be radiused to reduce stress cracking
  • Lead time: simple profile 3–7 days; complex profile 7–15 days, pre-production sample available

Applications

Spiral springs, circlips, piston rings, wedge filter wire, motor brush wire, connector springs, medical device wire, wiper reeds, blade blanks, textile & automotive precision elastic parts

Material Selection Guide

Grade selection guide: High spring force → 301 / SK85 / 65Mn General corrosion resistance → 304 Chloride / salt spray environment → 316L High load & elevated temperature → 631 / 50CrVA

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